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ALLUMINIUM OXIDE
From Wikipedia, the free encyclopediaAluminium oxide is an
amphoteric oxide of aluminium with the chemical formula
Al2O3. It is also commonly referred to as alumina or
aloxite in the mining, ceramic and materials science
communities. It is produced by the Bayer process from
bauxite. Its most significant use is in the production
of aluminium metal, although it is also used as an
abrasive due to its hardness and as a refractory
material due to its high melting point.
Natural occurrence
Corundum is the most common naturally-occurring
crystalline form of aluminium oxide. Much less-common
rubies and sapphires are gem-quality forms of corundum
with their characteristic colors due to trace impurities
in the corundum structure. Rubies are given their
characteristic deep red color and their laser qualities
by traces of the metallic element chromium. Sapphires
come in different colors given by various other
impurities, such as iron and titanium.
Properties
Aluminium oxide is an electrical insulator but has a
relatively high thermal conductivity (40 W/m K). In its
most commonly occurring crystalline form, called
corundum or α-aluminium oxide, its hardness makes it
suitable for use as an abrasive and as a component in
cutting tools.[3]
Aluminium oxide is responsible for metallic aluminium's
resistance to weathering. Metallic aluminium is very
reactive with atmospheric oxygen, and a thin passivation
layer of alumina quickly forms on any exposed aluminium
surface. This layer protects the metal from further
oxidation. The thickness and properties of this oxide
layer can be enhanced using a process called anodising.
A number of alloys, such as aluminium bronzes, exploit
this property by including a proportion of aluminium in
the alloy to enhance corrosion resistance. The alumina
generated by anodising is typically amorphous, but
discharge assisted oxidation processes such as plasma
electrolytic oxidation result in a significant
proportion of crystalline alumina in the coating,
enhancing its hardness.
Aluminium oxide was taken off the United States
Environmental Protection Agency's chemicals lists in
1988. Aluminium oxide is on EPA's TRI list if it is a
fibrous form.
Crystal structure
The most common form of crystalline alumina, α-aluminium
oxide, is known as corundum. Corundum has a trigonal
Bravais lattice with a space group of R-3c (number 167
in the International Tables). The primitive cell
contains two formula units of aluminium oxide. The
oxygen ions nearly form a hexagonal close-packed
structure with aluminium ions filling two-thirds of the
octahedral interstices. Alumina also exists in other
phases, namley beta, eta, chi, gamma, delta and theta
aluminas. Each has a unique crystal structure and
properties.
Production
Aluminium oxide, also known as alumina, is the main
component of bauxite, the principal ore of aluminium.
The largest manufacturers in the world of alumina are
Alcoa, Alcan and Rusal.[citation needed] Companies which
specialize in the production of specialty aluminium
oxides and aluminium hydroxides include Alcan and
Almatis. The bauxite ore is made up of impure Al2O3,
Fe2O3, and SiO2. Bauxite is purified by the Bayer
process:
Al2O3 + 3 H2O + 2 NaOH → 2NaAl(OH)4
The Fe2O3 does not dissolve in the base. The SiO2
dissolves as silicate Si(OH)62-. Upon filtering, Fe2O3
is removed. When the Bayer liquor is cooled, Al(OH)3
precipitates, leaving the silicates in solution. The
mixture is then calcined (heated strongly) to give
aluminium oxide:
2Al(OH)3 + heat → Al2O3 + 3H2O
The formed Al2O3 is alumina. The alumina formed tends to
be multi-phase, i.e. constituting several of the alumina
phases rather than solely corundum.[5] The production
process can therefore be optimized to produce a tailored
product. The type of phases present affects, for
example, the solubility and pore structure of the
alumina product which, in turn, affects the cost of
aluminium production and pollution control.[5]
Uses
Alumina output in 2005Annual world production of alumina
is approximately 45 million tonnes, over 90% of which is
used in the manufacture of aluminium metal. The major
uses of speciality aluminium oxides are in refractories,
ceramics, and polishing and abrasive applications. Large
tonnages are also used in the manufacture of zeolites,
coating titania pigments, and as a fire retardant/smoke
suppressant.
Alumina is a medium for chemical chromatography,
available in basic (pH 9.5), acidic (pH 4.5 when in
water) and neutral formulations.
In lighting, GE developed "Lucalox" in 1961, a
transparent alumina used in sodium vapor lamps.[citation
needed] Aluminium oxide is also used in preparation of
coating suspensions in compact fluorescent lamps.
Health and medical applications include it as a material
in hip replacements. It is used in water filters
(derived water treatment chemicals such as aluminium sulfate, aluminium chlorohydrate and sodium aluminate,
are one of the few methods available to filter
water-soluble fluorides out of water). It is also used
in toothpaste formulations.
Aluminium oxide is used for its hardness and strength.
Most pre-finished wood flooring now uses aluminium oxide
as a hard protective coating. In 2004 3M developed a
technique for making a ceramic composed of aluminium
oxide and rare earth elements to produce a strong glass
called transparent alumina. Alumina can be grown as a
coating on aluminium by anodising or by plasma
electrolytic oxidation (see the "Properties" section,
above). Both its strength and abrasive characteristics
are due to aluminium oxide's great hardness (position 9
on the Mohs scale of mineral hardness).
It is widely used as a coarse or fine abrasive,
including as a much less expensive substitute for
industrial diamond. Many types of sandpaper use
aluminium oxide crystals. In addition, its low heat
retention and low specific heat make it widely used in
grinding operations, particularly cutoff tools. As the
powdery abrasive mineral aloxite, it is a major
component, along with silica, of the cue tip "chalk"
used in billiards. Aluminium oxide powder is used in
some CD/DVD polishing and scratch-repair kits. Its
polishing qualities are also behind its use in
toothpaste.
Aluminium oxide is widely used in the fabrication of
superconducting devices, particularly single electron
transistors and superconducting quantum interference
devices (SQUID), where it is used to form highly
resistive quantum tunnelling barriers.
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